HeatSync Logo
HeatSync Logo

Services

Full Stack thermal engineering — from chip to system: design, simulation, prototyping, staffing, and training.

Design

Architecture definition and optimization for air and liquid cooling — single‑phase, two‑phase, hybrid, immersion; active & passive — tailored to performance, cost, reliability, footprint, and compliance.

  • Micro-channel cold plate design and optimization
  • Immersion cooling of servers
  • Airflow optimization & acoustic targets
  • PCB layout design guidance
  • DFM/DFC/DFR reviews and thermal throttling policy design
A detailed 3D rendering of a high-performance thermal cooling module for electronic devices, showing internal heat pipes and airflow vents.
A close-up 3D visualization of multi-chip module (MCM) thermal mapping, showing heat intensity gradients across four integrated circuits on a PCB.

Simulation & Digital Twins

System‑level 1‑D models and high‑fidelity CFD with Digital Twins of advanced IC packages and entire data centers.

  • High‑fidelity multiphase transient modeling
  • System‑level analysis of nonlinear interactions among components
  • AI/ML surrogate (ROM) models & virtual temperature sensors
  • Thermal package characterization (Delphi, 2R) and stress/warpage studies
  • Reliability predictions: solder fatigue, crack initiation/propagation.

Prototyping & Testing

Large facility for rapid prototyping, instrumentation, and reliability testing.

● DoE, custom test rigs, load boards, DAQ
● Airflow/impedance, IR thermography, PWM/fan control● Thermal cycling and one-/two-phase immersion test loops
● Shock & vibration testing

A data center server rack featuring a digital thermal monitoring overlay with temperature data and heat distribution graphs.
A technical 3D wireframe and thermal simulation model of an integrated circuit (IC) package, showing heat flow and cooling paths.

Training & Mentoring

Focused workshops for product teams, operators, and site EHS teams.

  • Engineering modules: air vs. liquid cooling; single-/two‑phase fundamentals; 1‑D & CFD workflows; Digital Twin basics; throttling policy.
  • EHS & SOP curriculum: coolant handling & chemistry control; storage/transfer/containment; waste & spill response; electrical & fire safety; environmental controls; routine inspection & preventive maintenance.
  • Regulatory & compliance: Cal/OSHA, EPA, NFPA, ISO 9001/14001 mapping; audit checklist; site readiness.

Staffing

  • Key Staffing Services include:
    • Temporary and Contract Staffing: For projects requiring additional expertise or meeting specific deadlines.
    • Long-Term Placement: Embedding highly skilled professionals into your team to enhance your capabilities.
    • Project-Based Support: Supplying expert teams for specific project phases such as design, testing, or optimization.
    • Consulting and Advisory Services: Offering strategic guidance and hands-on support to ensure thermal management success.