Effective thermal management of Li-ion batteries is essential to ensure optimal performance, safety, and reduced capacity degradation over time. Managing the temperature range and uniformity within battery packs—across both cells and modules—is critical for maintaining battery longevity and reliability. Uneven temperatures can cause safety risks, decrease capacity, and hasten the aging process.
At HeatSync, we specialize in thermal solutions for Li-ion battery systems used in consumer electronics, electric vehicles (EVs), residential battery systems, and energy storage systems (ESS). Our approach maximizes performance, enhances safety, and extends the lifespan of your battery systems.
Our solutions address the complex interactions between chemical, electrical, mechanical, and thermal factors in Li-ion batteries, aligning with industry safety standards like UL and NFPA. We keep your products compliant and prepared for the future by navigating regulatory requirements like DCA standards and tariff considerations.
Our approach begins with in-depth battery cell characterization to guarantee reliability and performance under diverse conditions. We offer a wide range of characterization services, including:
We also develop equivalent circuit models (ECM) for precise battery modeling and analysis. Additionally, we specialize in determining real-time heat dissipation based on conditions such as state of charge (SoC), state of health (SoH), temperature, and various use cases.
Our world-class team of thermal design engineers excels in revolutionizing cooling solutions for both EVs and stationary energy storage systems. From initial design concepts to proof of concept, prototyping, rigorous testing, and precise sensor placement, we meticulously address every aspect of thermal management. Whether implementing air or liquid cooling methods, our solutions are optimized for performance, safety, and durability, while adhering to the highest safety standards and codes.
At HeatSync, we pride ourselves on delivering top-notch simulation services in battery technology. Our simulations cover all aspects of thermal, shock, and vibration analysis, ensuring that battery performance and safety meet industry standards. We use cutting-edge simulation tools, including high fidelity simulation models, real-time models and digital twin technology, to optimize battery pack performance, extend lifespan, and enhance safety.
Our Comprehensive Simulation Services Include:
Our solutions are designed to enhance safety and reliability, minimize risks, and extend the lifespan of battery systems, ensuring they perform optimally under various conditions.
